Plasma Cutters for CNC Tables

Your CNC table moves the torch, but the plasma cutter decides how thick you can cut, how clean the edges are, and how long you can run between breaks. We sell four CNC-ready cutters from Razorweld and Hypertherm, each with a 25' torch, matched to the CrossFire tables they work with.

Find the Right Plasma Cutter for Your Table

Pick the thickest steel you cut, the largest sheet you load, and how you'll use it. The finder only suggests cutters each CrossFire accepts.

Thickest mild steel you'll cut

Largest sheet you'll load

How you'll use it

Recommended setup

Table
Cutter

table and cutter, before shipping

CNC Plasma Cutters for CrossFire Tables

Every cutter below ships with a 25' torch and works with the CrossFire tables listed. Bundle one with a table order, or buy it on its own.

Razorweld Razorcut 45

Razorweld Razorcut 45

Budget / light duty

$1,289

The most affordable way to cut steel up to 1/2" cleanly, for hobby and light shop work on any CrossFire.

Clean cut
1/2"
Duty cycle
30% @ 45 A
Works with
All CrossFire tables
View Razorcut 45 details
Hypertherm Powermax45 SYNC

Hypertherm Powermax45 SYNC

Pro standard

$3,300

Cleaner edges, a higher duty cycle, and lower air demand than the Razorcut. The best all-round choice for any CrossFire.

Clean cut
5/8"
Duty cycle
50% @ 45 A, 100% @ 32 A
Works with
All CrossFire tables
View Powermax45 SYNC details
Hypertherm Powermax65 SYNC

Hypertherm Powermax65 SYNC

Heavy plate

$4,375

Clean cuts to 3/4" and faster cutting on thick plate, for the CrossFire PRO MAX and XR.

Clean cut
3/4"
Duty cycle
50% @ 65 A, 100% @ 46 A
Works with
CrossFire PRO MAX and CrossFire XR
View Powermax65 SYNC details
Hypertherm Powermax85 SYNC

Hypertherm Powermax85 SYNC

Maximum capacity

$5,650

Clean cuts to 1" and the highest duty cycle we offer, for production work on the CrossFire PRO MAX and XR.

Clean cut
1"
Duty cycle
50% @ 85 A, 100% @ 66 A
Works with
CrossFire PRO MAX and CrossFire XR
View Powermax85 SYNC details

Compare CNC Plasma Cutter Specs

Plasma cutter specifications
ModelPriceOutputDuty cycleAir neededClean cutSeverancePierceWorks with
Razorweld Razorcut 45 $1,289 20–45 A 30% @ 45 A 6.7 scfm @ 75 psi1/2" 12.7 mm5/8" 15.9 mm3/8" 9.5 mmAll CrossFire tables
Hypertherm Powermax45 SYNC $3,300 20–45 A 50% @ 45 A, 100% @ 32 A 4 scfm @ 90 psi5/8" 15.9 mm1-1/8" 28.6 mm1/2" 12.7 mmAll CrossFire tables
Hypertherm Powermax65 SYNC $4,375 20–65 A 50% @ 65 A, 100% @ 46 A 7.5 scfm @ 85 psi3/4" 19.1 mm1-1/4" 31.8 mm5/8" 15.9 mmCrossFire PRO MAX and CrossFire XR
Hypertherm Powermax85 SYNC $5,650 25–85 A 50% @ 85 A, 100% @ 66 A 7.5 scfm @ 85 psi1" 25.4 mm1-1/2" 38.1 mm3/4" 19.1 mmCrossFire PRO MAX and CrossFire XR

Clean cut is a production-quality cut at a good speed. Severance is the most the cutter can part, slowly and with rough edges. Pierce is the thickest plate it can start a hole in; thicker parts need an edge start. Duty cycle is how much of a 10-minute period the cutter can run at that output before it needs to cool.

The CrossFire, CrossFire XL and CrossFire PRO accept cutters up to 45A. The CrossFire PRO MAX and CrossFire XR accept every cutter on this page.

Cut Capacity by Thickness

  • Razorcut 45

    Pierce 3/8" · Clean cut 1/2" · Sever 5/8"

  • Powermax45 SYNC

    Pierce 1/2" · Clean cut 5/8" · Sever 1-1/8"

  • Powermax65 SYNC

    Pierce 5/8" · Clean cut 3/4" · Sever 1-1/4"

  • Powermax85 SYNC

    Pierce 3/4" · Clean cut 1" · Sever 1-1/2"

Clean cut is a production-quality cut at a good speed. Severance is the most the cutter can part, slowly and with rough edges. Pierce is the thickest plate it can start a hole in; thicker parts need an edge start.

How to Choose a Plasma Cutter for a CNC Table

Six things decide whether a plasma cutter is right for CNC work. Get these right and you'll get clean parts without fighting your machine. Still choosing a table, too? Our CNC Plasma Table Buying Guide covers cost, size, and setup.

Start with your thickest regular cut

Pick the cutter whose clean-cut rating covers the thickest steel you cut every week, not once a year. Buying for severance means slow, rough cuts on your everyday work.

Compare clean-cut ratings

Duty cycle decides how long you can run

Duty cycle is the share of a 10-minute period a cutter can run at a given output. A 50% duty cycle at 45A means 5 minutes of cutting in every 10 at full power. For long nested jobs, choose a Hypertherm: each runs at 100% duty cycle at a lower output.

Plan your air supply

Plasma cutters need clean, dry air at a steady flow. Size your compressor to deliver the listed flow continuously, for example 4 scfm at 90 psi for the Powermax45 SYNC, and add a filter or dryer to protect your consumables.

Use a machine torch with a long enough lead

A straight machine torch mounts in the CrossFire torch holder. The torch lead must be at least 16' on the CrossFire PRO and 25' on the CrossFire XR. Every cutter we sell includes a 25' machine torch.

Connect it to your CrossFire

The CrossFire fires the torch and, with torch height control, reads arc voltage from the cutter. The Razorcut 45 we sell is plug-and-play, and Hypertherm SYNC models connect through their CPC port. Cutters bought elsewhere may need to be wired by hand.

Learn about torch height control

Budget for consumables

Electrodes and nozzles wear with every pierce. Hypertherm SYNC cutters combine them into a single cartridge, which makes changes faster. Keep a spare set on hand before a big job.

Shop plasma consumables

Using a Plasma Cutter You Already Own

The CrossFire works with many plasma cutters besides the ones we sell. Check these requirements first, then find your model in the compatibility list below.

  • Safety warning

    Blow-back start only, never high frequency

    Your plasma cutter must use a blow-back start to create its pilot arc. High-frequency (HF) start cutters must never be used on a CrossFire: the HF arc can permanently damage the machine's electronics.

    Most modern plasma cutters use blow-back start. If you're unsure about your model, ask its manufacturer how it starts the arc.

  • Use a 220V plasma cutter

    Some plasma cutters can run on 110V, but we only recommend 220V cutters for CrossFire tables. 110V cutters require standoff distances that are too short for CNC cutting.

  • Check your torch lead length

    The torch lead must be at least 16' long for the CrossFire PRO and 25' long for the CrossFire XR. If your lead is shorter, ask your plasma cutter's manufacturer whether they offer a torch with a longer lead.

  • Razorweld cutters bought elsewhere

    Razorweld plasma cutters bought from other sellers are compatible with CrossFire CNC machines. However, you will likely have to wire them for torch firing and THC voltage by hand, since they are usually not plug-and-play despite having similar ports.

  • Safety warning

    Warranty and safety when wiring your cutter

    Splicing into the torch trigger wires may or may not violate your plasma cutter's warranty. It is your responsibility to check with your plasma cutter manufacturer regarding the terms of the warranty and whether or not executing the splicing procedure violates those terms. Langmuir Systems will not be held responsible for warranty violations.

    Completing the procedure requires opening up the cabinet of your plasma cutter power supply, which will expose you to high voltage and high amperage electrical components. It is your responsibility to make sure that all work is done safely and with the power disconnected. If you have any doubts regarding your ability to safely perform this work, we strongly urge you to solicit the services of a professional electrician. Langmuir Systems will not be held responsible for any injury or death resulting from the incorrect or unsafe execution of this procedure.

    After the wire splices are made, it is critical to never leave the torch firing cable connected to the CrossFire electronic enclosure when the torch is not installed in the torch mount and ready to cut. If the torch is required for hand cutting duty, it is imperative to first disconnect the torch firing cable before removing the torch. Failure to do so creates the opportunity for the CrossFire electronic system to turn the torch on when the torch is physically in an unsafe location, such as in the presence of volatile or explosive substances. Failure to disconnect the torch firing cable from the electronic enclosure when the torch is not installed can cause serious injury or death. Langmuir Systems will not be held responsible for any injury or death resulting from the lack of adherence to this critical safety requirement.

  • Plasma cutters we no longer recommend

    Interference from the power supplies of these cutters has been known to cause issues with CrossFire electronics:

    • Lotos Supreme Cut 60D
    • Lotos Supreme LTP5500D
    • Harbor Freight / Chicago Electric v1
    • AHP AlphaCut 60
    • PrimeWeld Cut 60

    Owners of these models who want to use them with a CrossFire must take further steps to ensure proper grounding and resistance to EMI. Use of these cutters is not supported by Langmuir Systems and is at your own risk.

Plasma Cutters Compatible With the CrossFire

Plasma cutters CrossFire owners have used successfully. Check the requirements above before you connect one.

Razorweld

  • Vipercut 30 / 30i 30A max output
  • Razorcut 45 45A max output Sold by Langmuir

Hypertherm

  • Powermax 30/30XP 30A max output
  • Powermax 45 SYNC 45A max output Sold by Langmuir
  • Powermax 65/65 SYNC 65A max output Sold by Langmuir
  • Powermax 85/85 SYNC 85A max output Sold by Langmuir
  • Powermax 105/105 SYNC 105A max output
  • Powermax 125 125A max output

Hypertherm (discontinued)

  • Powermax 45/45XP 45A max output
  • Powermax 380 27A max output
  • Powermax 600 40A max output
  • Powermax 800 50A max output
  • Powermax 900 55A max output
  • Powermax 1000 60A max output
  • Powermax 1100 80A max output
  • Powermax 1250 80A max output
  • Powermax 1650 100A max output
  • Max 42 40A max output
  • Max 43 40A max output

Thermal Dynamics

  • Cutmaster 38 30A max output
  • Cutmaster 39 30A max output
  • Cutmaster 42 40A max output
  • Cutmaster 52 45A max output
  • Cutmaster 60i 60A max output
  • Cutmaster 81 60A max output
  • Cutmaster 82 72A max output
  • Cutmaster 102 100A max output
  • Cutmaster 152 120A max output
  • CutSkill 35A 35A max output
  • CutSkill 70A 70A max output

Miller

  • Spectrum 375 / 375 X-TREME 27A / 30A max output
  • Spectrum 625 / 625 X-TREME 40A max output
  • Spectrum 875 60A max output
  • Spectrum 875 Auto-Line 60A max output
  • Spectrum 2050 55A max output

Lincoln Electric

  • Tomahawk 375 25A max output
  • Tomahawk 625 40A max output
  • Tomahawk 1000 60A max output
  • Tomahawk 1500 100A max output
  • Procut 25 25A max output
  • Procut 55 55A max output

Longevity

  • FORCECUT 40D 40A max output
  • FORCECUT 42i 40A max output
  • FORCECUT 62i 60A max output
  • FORCECUT 82i 80A max output

Hobart

  • AirForce 27i 27A max output
  • AirForce 40i 40A max output
  • AirForce 400 27A max output
  • AirForce 500i 27A max output
  • AirForce 700i 40A max output

Esab

  • PowerCut 900 60A max output
  • PowerCut 1300 70A max output
  • PowerCut 1600 90A max output

Everlast

  • PowerPlasma 50S 50A max output
  • PowerPlasma 60S 60A max output
  • PowerPlasma 80S 80A max output
  • PowerPlasma 100S 100A max output

Titanium (Harbor Freight)

  • Plasma 45 45A max output

Chicago Electric (Harbor Freight)

  • 240V (v2.0, Black) 40A max output

Htp

  • MicroCut 301 25A max output
  • MicroCut 600 40A max output
  • Microcut 875S 55A max output

Matco Tools

  • MA48 40A max output
  • MA68 60A max output

Northern Tool

  • Plasma 375 40A max output

Plasma Cutter FAQ

What size plasma cutter do I need for a CNC plasma table?

Choose by the thickest steel you cut regularly, using the cutter's clean-cut rating. The Razorcut 45 cuts cleanly to 1/2", the Powermax45 SYNC to 5/8", the Powermax65 SYNC to 3/4", and the Powermax85 SYNC to 1". Use the finder at the top of this page to get a recommendation for your table.

Which plasma cutters work with each CrossFire table?

The CrossFire, CrossFire XL and CrossFire PRO work with the Razorweld Razorcut 45 and Hypertherm Powermax45 SYNC. The CrossFire PRO MAX and CrossFire XR work with every cutter we sell, up to the Powermax85 SYNC.

Razorweld or Hypertherm: what's the difference?

The Razorcut 45 is the budget choice and cuts steel cleanly to 1/2". The Hypertherm Powermax SYNC cutters cost more but have higher duty cycles, cleaner cuts at their rated thickness, and single-cartridge consumables. The Powermax45 SYNC also needs less air: 4 scfm at 90 psi, compared with 6.7 scfm at 75 psi for the Razorcut 45.

What air compressor do I need for a CNC plasma cutter?

Your compressor must deliver the cutter's rated air flow continuously: 6.7 scfm at 75 psi for the Razorcut 45, 4 scfm at 90 psi for the Powermax45 SYNC, and 7.5 scfm at 85 psi for the Powermax65 and Powermax85 SYNC. Add a filter or dryer so moisture and oil don't shorten consumable life.

Do I need a machine torch for a CNC plasma table?

Yes. A straight machine torch mounts in the CrossFire torch holder. Every plasma cutter we sell includes a 25' machine torch, long enough for every CrossFire, including the XR. The Razorcut 45 is also sold with a hand torch, but that version is for manual cutting.

Can I use a plasma cutter I already own?

Usually, yes. It must use a blow-back start (never high-frequency start), we recommend a 220V cutter, and the torch lead must be at least 16' for the CrossFire PRO and 25' for the CrossFire XR. Check your model in the compatibility list on this page.

Can I use a 110V plasma cutter on a CrossFire?

We don't recommend it. 110V plasma cutters require standoff distances that are too short for CNC cutting, so we only recommend 220V cutters for CrossFire tables.

Can I bundle a plasma cutter with my CrossFire?

Yes. Each CrossFire table's order section offers packages that include a plasma cutter and machine torch, ready to connect. You can also buy any cutter on this page on its own.