Vulcan16 Assembly Guide

Instructions

PINCH HAZARD

Never place extremities in the U-shaped channels when placing wall assemblies. Thin sheet metal flanges create a pinch point that can result in serious injury.

1. Locate the Floor Assembly and place it on an even and stable surface such that the edge NOT enclosed by a sheet metal flange is closest to you as shown. The Floor assembly will not have any cutouts present in the stainless steel as a means to differentiate between the floor and ceiling assembly.
2. Locate the Rear Wall Assembly.
3. Place the Rear Wall Assembly into the U-Shaped channel on the back side of the floor assembly formed by the outer sheet metal in the same orientation as shown in the image above. A rubber mallet can be used to fine tune the position of your Rear Wall relative to the Floor Assembly.

Instructions

1. Locate the Sidewall Assemblies.
2. In a similar fashion to the Rear wall, carefully lower the sidewall into the U-shaped channels formed by the Floor and Rear Wall Assembly’s outer skin.
3. Position the Sidewall in the channels such that the stainless steel edge of the wall is flush with the edge of the floor that is not enclosed by a sheet metal flange.The outer flanges of the rear wall will wrap around the back side of the sidewall assembly.

Instructions

1. Locate the Ceiling Assembly.
2. Position the Ceiling Assembly such that the orientation mirrors that of the floor assembly and the exposed edge is flush with the exposed edges of the sidewalls.
3. Lower the Ceiling Assembly into place such that the U-Shaped channel encompasses all three walls and the exposed Rivet Nuts on the left sidewall sit within the pocket cutout located on top of the ceiling assembly as shown.

Instructions

1. Starting in the top right-hand corner of the Vulcan 16, use the provided pilot hole and a 5/32 drill bit to bore a hole into the sidewall’s outer sheet metal. Once you hit insulation, back the drill out.
2. Using a 5/32 blind rivet and a rivet gun, rivet the flange to the sidewall assembly using the hole bored in the previous step
   Note

   Ensure the wall assemblies of your Vulcan 16 powder coat oven are flush and properly assembled before applying any rivets.
3. Repeat steps D1 & D2 for all remaining 43 pilot hole locations identified by the wall flanges.

Instructions

1. Locate the Door Assembly that came with your unit.
2. Locate the Top Door Hinge Assembly & Bottom Door Hinge Assembly located in Hardware Box 1

Instructions

1. Using the provided Rivets located in Hardware Box 1, install the bottom and top door hinge assembly onto the door using the provided holes.

Instructions

1. Locate the Door Handle.
2. Using a rod, screwdriver or similar tool, create a gap in the insulation blocking the handle mounting hole locations to allow the M8 x 56mm Spacers to pass through.
3. Using the fasteners shown, Install the Door Handle on the door using the designated cutouts using a 6mm Hex Key.

Instructions

1. Using a Microfiber Cloth & Rubbing Alcohol, wipe down the stainless steel inside surface of the door until any surface residue on the door is removed.
2. Locate the Adhesive Backed Seal and peel back about an inch of the adhesive protective strip from the seal.
3. Using the inset face as a guide, apply the seal along the perimeter of the inside bend. Press firmly for at least 30 seconds during application to ensure a proper seal is made between the inner face of the door and the seal.

Instructions

1. Locate the Bottom Plate Assembly and position the plate such that the 6mm Captive Pin points upwards.
2. Install the Bottom Plate Assembly using the fasteners shown. Do not fully tighten the fasteners at this point.

Instructions

1. Locate the completed Door Assembly.
2. Position the door such that the outer perimeter of the door assembly is flush with the outer perimeter of the Vulcan’s body. Slide the door down onto the 6mm captive pin in order to create the hinge point of the door.
   Note

   To create a good thermal seal, the adhesive backed seal will protrude ¼” from the door for compression. If needed, you may adjust the doors position to avoid interference with the seal during mounting.
3. Ensure the Door Assembly is seated such that the 6mm pin is fully seated in the door’s bottom Plain Bearing.
   Note

   To prevent any damage to the hinge plates, be prepared to temporarily support the door’s weight with a vertical prop if necessary.

Instructions

1. Locate the Top Plate Assembly and position it such that the 6mm captive pin is directed down towards the ground as shown.
2. Align the exposed 6mm captive pin with the plain bearing at the top of the door and insert the pin.
3. Install the Top Plate Assembly using the fasteners shown.
4. If the door to your oven is square to the frame, you can skip step 4 and continue to Step 5.

Instructions

1. Once the door is installed, take a step back and determine if there is any noticeable sag on the upper right corner of the unit or if there is a noticeable offset in the door to one side of the oven.
2. The door should be straight on with the frame. If the door is square, you may skip this step and proceed with assembly.
3. If your door has noticeable sag or offset, follow the adjustment instructions on the following pages.

Instructions

1. To address sag, use a 3mm hex key and back out the fasteners that secure the Top Hinge Plate of the door to allow free movement of the plate along the slots.
2. With the fasteners loose, grab the handle of the oven door and pull the door upward to remove the visible sag. The hinge plate will naturally shift with the door’s position.
   Note

   A small prop may be needed to keep the door in place once sag is removed.
3. When the door is square and there is no longer any visible sag, use the 3mm hex key to tighten the Top Hinge Plate into position.

Instructions

1. To address a natural offset in the door, loosen the Bottom Plate Assembly previously installed in step 3.
2. Place one or both of the M-style shims behind the bottom plate assembly to combat the natural offset of the door and move the position of the door towards the hinge points.

Instructions

1. Locate the Latch Plate that came with your Vulcan 16 Hardware.
2. Position the latch such that the curled edge is tangent with the edge of the door as shown.
3. Secure the plate onto the door’s chamfer using the back two slotted features of the latch plate with the fasteners shown. Do not fully tighten the fasteners.
4. Adjust the latch plate along the slots to ensure the bent up edge is extended slightly beyond the edge of the door.
5. Using the remaining fastener and hole feature, secure the plate in place. Fully tighten the remaining fasteners.

Instructions

1. Locate the Draw Latch that came with your Vulcan 16 Hardware.
2. Secure the latch on the sidewall using the provided pilot holes with the fasteners shown.
3. Repeat Step 5 for the remaining door latch on the bottom of the oven.

Instructions

1. Locate the Limit Switch Mount Plate that came with your Vulcan 16 Hardware.
2. Secure the plate onto the sidewall with the fasteners shown.

Instructions

1. Locate the Limit Switch with Arm that came pre-installed inside of your Vulcan 16 Electronics Box.
2. Secure the limit switch in place on the mounting plate with the fasteners shown.

Instructions

1. Locate the Limit Switch Trigger Plate that came with your Vulcan 16 Hardware.
2. Close the door of the oven such that the latches are compressing the seal in the closed position.
3. Secure the Limit Switch Trigger Plate to the door such that the switch is actuated by the flange in the door’s closed position. Adjust the plate’s position using the slot features as needed.
4. Fully tighten the fasteners securing the the trigger plate.

Instructions

1. Install the fasteners shown into the exposed rivet nuts located approximately halfway up the sidewall on the right hand side of the oven. Leave the head of the fastener slightly extended out.

Instructions

1. Locate the Electronics Enclosure Assembly that shipped with your unit.
2. Using a 3mm Hex Key, remove the 12 M5 fasteners securing the Electronics Enclosure, Front Assembly in place. Set these fasteners aside to reinstall later.

Instructions

1. Locate the Rubber Grommet Strip that came with your unit.
2. Using the full 18 inches of rubber strip, form one end to the unlabeled pass through in the back of the electronics enclosure and establish how much material will be required to line the circumference of the cutout.
3. Cut the Rubber Grommet Strip to length.
   Note

   The seal is impregnated with wire that is sharp if exposed. To avoid exposing the wire, make the cut between the raised ribs of the strip. Extra length of the strip is provided if your cut is not to your liking. Exposed wire can be removed with pliers.
4. Install the strip along the circumference of the cutout. Take your time and, if needed, use a flat head screwdriver to assist seating the strip along the edge.

Instructions

1. Using the previously installed fasteners on the side of the unit from step A, mount the electronics enclosure using the provided Keyhole slots in the back of the box.

Instructions

1. Using a 3mm Hex Key, tighten the 3 mounting fasteners for the electronics box and secure the box to the unit.
2. Locate the two thermocouples and Harness-020 that came bundled inside the electronics closure and route them through the gasketed passthrough from step C.

Instructions

1. Locate the Electronics Enclosure, Front Assembly that you previously removed.
2. Using a 3mm Hex Key, reinstall the twelve M5 fasteners previously set aside that secure the Electronics Enclosure, Front Assembly in place.

Instructions

1. Locate the Heat Element & Element Shroud that shipped with your unit.
2. Route the ends of the heat element through the holes on the flanges of the shroud. Secure the heat element in place through the slot features with the provided fasteners shown.

Instructions

1. Using a knife and wire snips, cut a small opening in the exposed insulation of the rear wall at the bottom of the keyhole shaped cutout. The hole should be large enough to snake the element wire harness through the back of the oven.
   Important

   Excessive Removal of insulation can affect the performance of the oven. Be diligent to keep the insulation intact and in place where necessary.
   Note

   To prevent insulation from entering the harness connector, it is recommended to use electrical tape on the end of the connector to shield any exposed connection points. Remember to remove the tape once the harness is properly routed.
2. Using the spade terminal end of PCO-HARNESS-010, feed the element wire harness through the back side of the oven until the spade terminals can connect to the heat element. Do not connect the harness to the element at this time.
3. Locate the four M5 x 51mm Shroud Standoffs and the fasteners shown.
4. Using the pilot holes provided on the element shroud and the rear wall, secure the shroud and element to the rear wall of the unit as shown, using an 8mm socket and impact driver.
   Note

   The element tubing should not be touching any metal surfaces after installation and during operation. If positioned correctly, the element shroud should be approximately 1.5 inches from the floor of the unit.
5. Once secured on the wall, you may connect the spades of the heat element to the element wiring harness.

Instructions

Note

To improve oven heat retention, it is recommended to place a thin bead of Hi-Temp Gasket Sealant along the perimeter of the cover per the instructions defined by the sealant manufacturer.

For convenience, we strongly encourage you to use JB-WELD RED Hi-Temp RTV Sealant 10.3oz (Part Number 31914)

1. Locate the SS Motor Cover Plate that came in your shipment.
2. Using an 8mm socket and impact driver, install the SS Motor Cover Plate over the keyhole cutout in the rear wall using the fasteners shown such that the slotted cutout on the cover is pointed downward. Ensure that the heat element wire harness is properly fed through the slotted cutout. Pilot Hole locations have been provided on the rear wall to aide in aligning the cover.

Instructions

Note

To improve oven heat retention, it is recommended to place a thin bead of Hi-Temp Gasket Sealant along the perimeter of the cover per the instructions defined by the sealant manufacturer.

For convenience, we strongly encourage you to use our Vulcan Sealant Kit or JB-WELD RED Hi-Temp RTV Sealant 10.3oz (Part Number 31914)

1. Locate the Motor Cover Plate that came in your shipment.
2. Using an 8mm socket and impact driver, install the Motor Cover Plate over the rectangular cutout in the rear wall using the fasteners shown such that the slotted cutout on the cover is pointed downward. Ensure that the heat element wire harness is properly fed through the slotted cutout.

Instructions

Note

To improve oven heat retention, it is recommended to place a thin bead of Hi-Temp Gasket Sealant along the perimeter of the cover per the instructions defined by the sealant manufacturer.

For convenience, we strongly encourage you to use JB-WELD RED Hi-Temp RTV Sealant 10.3oz (Part Number 31914)

1. Locate the two Light Socket Covers that were included with your shipment.
2. Using an 8mm socket and impact driver, install both Light Socket Covers over the rectangular cutouts in the ceiling using the fasteners shown. Pilot Holes have been provided to aid in locating the covers.

Instructions

1. Locate the two K-Type thermocouples and the Thermocouple Mounting Bracket.
2. Remove the M8 Nut on the thermocouple and install the probe end of the thermocouple through the hole on the thermocouple mounting bracket.
3. Secure the Thermocouple to the mounting bracket with the previously removed M8 Nut.
4. Repeat steps A1 - A3 for the second thermocouple.

Instructions

1. Using an 8mm socket and impact driver, secure the thermocouple mounting assemblies to the rear and side wall assemblies.
   Note

   Pilot holes have been provided on the rear and sidewall assemblies for proper placement of the thermocouples. Reference the provided images to locate the provided pilot holes.
2. Route the thermocouple wire leads through the same passthrough as the heat element cables.
3. Using the provided P-Clips and M5.5 x 19mm HHDS fasteners, secure the thermocouple wire leads away from the curing area using the highlighted cable management pilot holes.
   Note

   Ensure the thermocouple wire leads do not make contact with the connection point of the heat element as this can create a short in the electronics and a potential shock hazard.

Instructions

1. Locate the Adhesive Backed Cable Mounts.
2. Plug the element wire harness that was previously fed through the unit into the back of the electronics enclosure.
3. Ensure that the wiring of the thermocouples is correct with the black wire in the upper screw terminal for both thermal couples.
4. Using cable ties and the adhesive backed cable mounts, secure the harnesses to the unit to prevent any sag.

Instructions

1. Locate a tube of 10oz Hi-Temp Gasket Maker and a Degreasing Agent such as rubbing alcohol.
   For your convenience, we strongly recommend the use of JB Weld’s Red High Temperature RTV Silicone Gasket Maker and Sealant (Part Number: 31914).
2. Using a degreaser and towel, wipe down all internal surfaces within 1” of any internal seams of the unit. The surface should be free of any residue before moving on to the next step.
   Important

   Failure to clean the surfaces properly can result in a poor seal and reduce effectiveness of the sealant.
3. Using a Caulking Gun with the Hi-Temp Sealant, apply a 0.25” bead to the internal seams of the oven.
4. Once applied, use your finger or a caulk finishing tool to push the Caulk into the seam and create a professional looking seal.
5. Wipe away any excess sealant left on the walls.
   Important

   Do NOT operate the oven until the sealant is given ample time to cure. Curing times of sealants can vary by manufacturer so be sure to reference your sealant instructions prior to operating the oven for the first time.

Instructions

FIRE HAZARD

THE FIRST 3-5 HEAT CYCLES OF THE VULCAN 16 MAY PRODUCE LIGHT SMOKE DUE TO OFF-GASSING OF MOISTURE FROM THE UNIT AS WELL AS INTERNAL OILS FROM THE METALLIC SHELL. IT IS RECOMMENDED TO PERFORM THE FIRST HEAT CYCLES IN A WELL-VENTILATED AREA UNTIL THERE IS NO NOTICEABLE OFF-GASSING. FOR YOUR SAFETY, IT IS RECOMMENDED TO HAVE A FIRE EXTINGUISHER NEARBY IN THE EVENT OF A FIRE.

HOT MATERIALS

ALL ITEMS INSIDE THE VULCAN 16 SHOULD BE HANDLED WITH CAUTION AS TO NOT BURN ONESELF. HEAT CYCLES FOR NEW FIXTURING WILL ALSO OFF-GAS AND MAY HAVE RESIDUAL OIL AFTER HEATING UP. TAKE EXTRA CAUTION WHEN HANDLING NEW FIXTURING.

ELECTRICAL SHOCK

BEFORE STARTING YOUR VULCAN 16, ALWAYS ENSURE THE EXPOSED LEADS OF THE HEAT ELEMENT ARE NOT IN CONTACT WITH THERMOCOUPLE WIRES AND THAT THE HEAT ELEMENT HARNESS IS SITUATED AT A SAFE DISTANCE FROM THE FAN KIT IF INSTALLED.

Instructions

1. Locate the Motor w/ Fan Blade that came with your kit.
2. Using a socket wrench, remove the 10mm nut that secures the fan blade to the motor shaft and set aside for later.
3. Remove the Fan Blade and set aside for reinstallation later.

Instructions

1. Remove the shaft spacer, and the two insulation pads provided with the motor and set aside for later.

Instructions

1. Using a #2 phillips head screwdriver, remove the mounting plate of the motor and set aside with the fasteners for reinstallation.
2. Set the disassembled motor aside.

Instructions

1. Locate the large insulation ring removed in step B1.
2. Place the large insulation pad inside the back of the removed motor cover plate, making sure the holes are aligned with the dimpled clearance holes of the plate.

Instructions

ELECTRICAL SHOCK

Ensure power to the Vulcan 16 is disconnected before working around or handling electrical equipment for the Vulcan.

1. If installed, remove both the inner Stainless Steel Motor Cover Plate & the outer Motor Cover Plate that are installed on the unit. Also disconnect the heat element wiring harness from the element if previously installed.
2. Using a knife and wire snips, remove all insulation in the back wall, indicated by the red outline, that is blocking the installation of the motor.
3. The final void cutout should extend through to the back wall as a circle that is tangent on all side to the square cutout in the back of the unit.
4. Using a #16 carbide drill bit, bore out the holes identified in blue in the image above to allow the motor’s mounting plate fasteners from Step 1, Part C to pass through and thread to the motor flanges.

Instructions

1. Locate the disassembled motor from step 1.
2. From the backside of the unit, insert the motor into the wall where you removed the insulation. Ensure that you do not need to remove additional insulation.

Instructions

1. Once placed in the rear wall, allow the remaining insulation to hold the motor in place as you transition to the inside of the Vulcan.
2. Once inside, ensure that the motor is oriented such that the mounting points on the motor align with the circled hole pattern shown and that the cable for the motor extends straight down from the back of the Vulcan.

Instructions

1. Place the motor cover plate with insulation onto the shaft as if going to reinstall. Pull slightly on the motor shaft to bring the motor against the wall and aide in aligning the screw holes.
   Note

   It is much easier to align the mounting holes of the motor to the rear wall with an additional set of hands. Have a helper hold the motor in place from the rear side of the Vulcan as you secure it using the provided screws.
2. Secure the motor to the rear wall with the motor cover plate using the 3 M4 x 0.7 screws removed during disassembly.

Instructions

1. Reinstall the shaft spacer on the shaft.
2. Secure the fan blade onto the shaft with the 10mm Nut and washer that came with the motor.

Instructions

1. Transition back to the outside of the rear wall.
2. Locate the Motor Mount Plate that came with your kit.
3. Using the fasteners provided with your main Vulcan 16 unit for the cover plates, install the motor mount plate to cover the exposed insulation where the motor now sits.

Instructions

1. Locate the wiring harness on the back of the motor.
2. Connect the terminated end of the harness to the electronics box port that reads “Motor”
3. Using the adhesive backed cable mounts from the main unit, secure the harness along the side of the unit.
4. The spade terminals on the harness can be input into the female spades on the motor capacitor or this step can be done after step 6.

Instructions

1. Locate the two holes highlighted in the above image.
2. Using the existing P-clips from the main unit and the two additional P-clips provided in this kit, route the wiring of the heat element and thermocouples such that the fan blade will not hit them during operation as shown.

Instructions

ELECTRICAL SHOCK

All power to the electronics enclosure must be removed prior to working inside. Ensure the power cable has been removed from the wall outlet before continuing.

1. Locate the Vulcan 16 Electronics Enclosure and remove the front panel with the 3 mm hex key.
2. Locate the 3 thin interface relays that came with your Fan kit.
3. Install the thin relays onto the DIN Rail as shown with the blue plastic trigger piece facing up as shown.

Instructions

1. Locate PCO-HARNESS-202 that came with your kit.
2. Identify the three terminal blocks at the bottom of the enclosure.
3. Remove the plastic covers from the terminal block closest to the power supply and the terminal block located on the sidewall of the enclosure.
4. Identify the three ports on the thin relays labeled “11” for wire installation.
5. Using the provided diagram, route wiring harness PCO-HARNESS-202 as shown.

Instructions

1. Locate PCO-HARNESS-203 that came with your kit
2. Identify Ports A1 and A2 on each of the 3 thin relays mounted to the DIN Rail.
3. The A1 ports will be used for determining motor speed while A2 will connect to ground. The A2 ports do not have a designated order of installation.
   Note

   Notice in the image that the relays are labeled “L” for Low, “M” for Medium, and “H” for High based on the corresponding available motor speeds. This diagram increases speed from left to right for clarity. If you switch the corresponding wire colors, your relays will be in a different speed order than the provided diagram.
4. Using the provided diagram, route the wiring harness as shown.

Instructions

1. Locate PCO-HARNESS-201 that came with your kit
2. Identify the ports labeled “14” on the top of the thin relays.
   Color Matching

   The wire colors for each relay must match the wire color routed to the A1 port from the previous step.
3. Remove the plastic plug sitting in the motor port of your enclosure
4. Using the GX12-4 Connector end, secure the harness to the electronics enclosure with the key oriented to the top. Use the panel nut attached to the connector to secure the harness. Tighten with an adjustable wrench.
5. Using the provided diagram, route the wiring harnesses as shown.
6. Reinstall the plastic covers of the terminal blocks.
7. Re-install the front cover of the electronics enclosure.

Instructions

1. Locate the Capacitor Mount Bracket and Motor Capacitor provided in your kit.
2. Using the existing screw located at the back of the electronics enclosure on the bottom surface, install the capacitor mount bracket as shown.
3. Place the capacitor that came in your kit into the bracket.
4. If you have not done so already, attach the spade terminals on the motor harness to the capacitor terminals. The wire leads are not specific to one another.
5. This completes the installation of the Motor & Fan Kit Add-on.

Instructions

1. Locate the Ceiling Assembly of your unit.
2. Using a knife and wire snips, remove the insulation from the light socket cutout you plan to use such that when the light is installed, insulation will not interfere with the receptacle

Instructions

1. Locate the Oven Light Receptacle that came with your kit.
2. Locate a guiding wire/rod. A thicker gauge wire is recommended for ease of installation.
   Note

   The span of travel for the light harness is quite long and will require a stiffer guide material. A heavy-duty wire gauge similar to a wire coat hanger should be the minimum for success.
   Note

   Ensure you have a guide rod/wire of ample length prior to routing the wiring.
3. Using fixturing wire, a coat hanger, or equivalent, feed your guide through the light cut outs in the ceiling towards the side with the electronics box. If done correctly, the end of your guide will extend out of the top of the oven assembly in a similar path to the red example route shown.
4. Using electrical tape or by bending the fixturing wire, secure the GX terminated end of the oven light wire harness to the wire guide and pull the length through the ceiling assembly until the cable is routed through the oven
   INSULATION

   Do not rush routing cables. Failure to use diligence in this process can result in damage to the wiring harness and excessive removal of insulation. If you feel excessive resistance on the cable while routing, stop pulling, back the guide wire out, and try again. In some cases, it may be necessary to use a long screwdriver or rod to create a tunnel in the insulation for easier passage.
   Note

   Do NOT install the receptacle into the ceiling at this point.
5. Do NOT install the receptacle into the ceiling at this point.
6. If you are finished installing the lights, push the receptacle into the cutout of the ceiling until it fully seats.

Instructions

ELECTRICAL SHOCK

All power to the electronics enclosure must be removed prior to working inside. Ensure the power cable has been removed from the wall outlet before working on the electronics box.

1. Locate each unique wire harness and Thin Interface Relay that came with your Vulcan light kit.
2. Locate the Electronics Enclosure Assembly that came with your Vulcan 16 unit.
3. Remove the front cover from the electronics assembly and set aside for later.

Instructions

ELECTRICAL SHOCK

All power to the electronics enclosure must be removed prior to working inside. Ensure the power cable has been removed from the power receptacle located on the back of the box.

1. Using the DIN rail mounting geometry on the thin interface relay, Install both thin interface relays onto the DIN Rail in the same orientation as shown with the blue trigger facing up.
2. Locate wire harness “PCO-HARNESS-304” and install the Panel Mount ends into the cutouts labeled “Light 1” and “Light 2” on the back of the enclosure. Secure the connector with the provided nut and an adjustable wrench.
3. Each “PCO-HARNESS-302” will be routed to a thin interface relay. Locate the “PCO-HARNESS-302” in the “Light 1” cut out of the box. Route the Black wire of the harness with the pin termination to the thin interface relay closest to the control board. Input the Pin into R11 port of the relay. Route the red lead with fork termination of the “PCO-HARNESS-302” into the terminal block directly below the port cut out.
4. With the remaining provided “PCO-HARNESS-302”, route the harness to the remaining thin interface using the same wiring instructions from step B3.
5. Locate both “PCO-HARNESS-303”. Wire the fork terminated ends of the wires into the left-most terminal block of the enclosure. Wire the remaining pin terminated ends of the wires into the “R14” Ports of the thin interface relays.
6. Locate the remaining “PCO-HARNESS-304”. Plug the white JST connector into the control board on the port labeled “light”. On the pin terminated end of the harness, route one pair of black and red wires to the thin interface relay closest to the control board. Insert the red wire into port “A1” on the relay and the black wire into port “A2”. Repeat this wiring for the remaining pair of black and red pinned wires.

Instructions

1. Locate the hardware and front panel of the Electronics Enclosure Assembly removed in step A3.
2. Reinstall the front panel with the 3mm hex key.
3. Once installed, you may plug in the bulb wire harness into the back of the electronics enclosure, or proceed with assembly and connect the light at a later time.
4. Return to the Vulcan 16 Assembly guide to finish assembling your unit if you have not done so already.

Instructions

1. Depending on your use case, the orientation of your Fixture Bar Kit will matter significantly. Use this time to determine if you would like to have access to varying heights of your oven, or varying depths.

Instructions

1. Once you have selected the orientation best suited for your needs, look inside your oven and locate the provided pilot hole locations on your sidewalls. Use the provided image as a reference to easily locate the pilot holes.
2. The provided pilot holes are approximately 1mm in diameter. They will need to be bored out further for ease of installation.
   PERSONAL PROTECTIVE EQUIPMENT

   Carbide drill bits are extremely susceptible to fracture and can eject sharp carbide during drilling. It is imperative to wear safety glasses during this process to avoid serious injury.
   Note

   Stainless steel is extremely resistant to drilling operations, making this a time intensive process. The use of cutting oil during drilling will prevent work hardening due to heat generated by friction. If you are new to carbide drill bits, go slowly and obtain a feel for the cut to ensure the longevity of your bit.
   Note

   The plates are not symmetrical while the sidewall assemblies are. Two hole locations have been provided to ensure proper alignment during installation. During drilling, ensure you use the same holes on both sidewalls to avoid misalignment of the plates. As an example, if mounting in the horizontal position on the left-hand wall AND using the leftmost pilot holes (closest to the door), when mounting to the right-hand wall, you would use the rightmost holes (closest to the door) to properly mirror the locations.
3. With a carbide drill bit and cutting oil, work your way around to each mounting hole location and increase the diameter of the hole until it is slightly undersized to the provided M5.5 fasteners provided in your kit.
4. Use rubbing Alcohol to remove residual cutting oil from the walls surface.
   Note

   Failure to wipe oil off the surface before running the oven can be a significant fire hazard. Ensure your surface is clean and ready for operation before turning on the heat element.

Instructions

1. Locate both Fixture Plates that came with your kit.
2. Orient the the slots of the plates such that the opening is closest to you, the user, as shown.
3. Using the fasteners shown, install the plates using the bored out holes from the previous step using a 8mm socket and socket driver.
   Note

   If you have an adjustable torque setting on your socket driver, ensure it is not set to the drill mode as this can cause the mounting holes to be loose around the HHDS used to secure the plates. We recommend a torque setting of 12 on your standard socket driver.
4. Repeat steps A1-A3 for the remaining plate on the opposite side wall.

Instructions

1. Once both plates are installed, you may position the included fixture bar in whichever position you prefer to ensure proper alignment.
2. Your fixture bar should be level with your oven if aligned properly.

Instructions

1. Locate the Machine Legs included in your kit.
2. Remove the pre-installed jam nut from the leveling foot and set aside.
3. Screw the leveling foot into the leveling foot mount as far as the threads will allow
4. Attach the leveling foot mount to the leg using the fasteners shown.
5. Reinstall the jam nut, but do not tighten.

Instructions

1. Repeat steps A2-A5 on the remaining three legs.

Instructions

1. With the Vulcan 16 positioned on a benchtop, ensure the bottom surface of the oven is at least 32 inches off the ground.
   Note

   If your work surface is elevated much higher than the height of the legs, you can use scrap wood to elevate the legs for easier attachment. It is recommended that an additional person hold the position of the leg while the other secures them in place.
2. Push the Vulcan 16 until 14 inches of the bottom surface is positioned off of one side of the table.
   CRUSH HAZARD & FALL HAZARD

   Pushing the vulcan too far off the table can cause the unit to topple forward presenting a significant crush hazard. Falling from a 32” height may also damage the unit. It is strongly recommended to position a vertical support under the portion of the Vulcan hanging off the table that is out of your way during installation of the legs.
3. Using a vertical prop, support the underside of the vulcan that is suspended off the ground. Ensure the vertical prop does not obstruct installation of the legs.

Instructions

1. Align the outer faces of the legs with the outer boundaries of the oven.
   Note

   The front legs will align with the outer boundaries of the box NOT including the door.
2. Using the holes on the top flanges of the legs, secure the front two legs in place with the fasteners shown while maintaining a flush orientation with the outer walls. You may use a punch tool to assist in proper placement of the Self-drilling fasteners.

Instructions

1. With the 2 front legs installed, reposition the Vulcan 16 such that the 3rd leg can be installed on the back corner and the other corner is still supported by the workbench as shown.

CRUSH HAZARD & FALL HAZARD

Pushing the vulcan too far off the table can cause the unit to topple over, presenting a significant crush hazard. Falling from a 32” height may also damage the unit. It is strongly recommended to position a vertical support under the portion of the Vulcan hanging off the table that is out of your way during installation of the legs.

Instructions

1. Repeat steps B1 & B2 for the 3rd leg

Instructions

1. Reposition the Vulcan so that the table is no longer supporting the weight of the unit. Do NOT attempt to balance the vulcan 16 on 3 legs. Reposition the vertical prop used in the previous steps before installing the final leg
   CRUSH HAZARD & FALL HAZARD

   Supporting the Vulcan on 3 legs will be unstable and presents a significant crush hazard. Dropping the unit may also cause significant damage. It is strongly recommended to position a vertical support under the Vulcan that is out of your way during installation of the final leg.
2. Repeat steps B1 & B2 for the 4th leg.
3. Using the 9/16” and ⅝” wrench, adjust the Leveling Swivel foot until the oven sits level to the ground. Once you have achieved a good level, tighten the Jam Nut down to secure the swivel foot in place.
4. The legs are now installed on your Vulcan 16 Unit and it may be moved into its designated shop area.

Instructions

1. Secure the Tray to the Vertical Support using the Laptop Stand Hardware depicted.
2. Secure the Vertical Support to the Mounting Bracket using the hardware depicted. The screws can be left slightly loose if swivel capability is desired.

Instructions

1. Locate the Laptop Stand Mount Plate Adapter.
2. Secure the plate in place using the holes provided on the Leg nearest to the door opening.

Instructions

1. Using a 7/32” Drill Bit, bore a clearance hole into the leg using the small pilot hole as a guide on the adapter plate.
   Note

   Failure to drill and secure the top of the plate will result in a lever arm from the weight of your personal computer. It is not recommended to skip this critical step.
2. Once drilled, secure the top of the plate in place using the fasteners shown.

Instructions

ELECTRICAL SHOCK

All power to the electronics enclosure must be removed prior to working inside. Ensure the power cable has been removed from the power receptacle in the back of the box.

1. Locate the Electronics Enclosure that came with your Vulcan 16 Unit.
2. Using a 3mm Hex Key, remove the 12 BHCS that secure the front cover of the box. Set the hardware and cover aside for reinstallation later.

Instructions

1. Locate the 2x USB-A Panel Mount Interconnect & the HDMI Panel Mount Interconnect that came with your Pro-Electronics Kit
2. Using the text identifiers on the front of your electronics enclosure, install the usb and hdmi panel mounts onto the box using the respective nuts that came with each interconnect.

Instructions

1. Locate the Onboard Computer Unit that came with your Pro-Electronics Add-on Kit.
2. Using the available space on the DIN Rail located inside the electronics enclosure, mount the onboard computer in the orientation shown.

Instructions

1. Locate wire harness “PCO-HARNESS-013” that came pre-installed on the unit. This wire runs between the control board and the top left USB-A interconnect of your unit.
2. Unplug the USB-A terminal of “PCO-HARNESS-013” from the panel mount and insert it into USB-A terminal #3 on the Onboard Computer.
3. Locate wire harness “PCO-HARNESS-014” that came pre-installed on the unit. This harness runs between the Control Board and the Power Supply of the enclosure.
4. Remove wire harness “PCO-HARNESS-014” from the box. This harness is now obsolete.

Instructions

1. Locate Harness “PCO-HARNESS-101” from your Pro-Electronics Kit.
2. Using a #2 Phillips Head Screwdriver, install PCO-HARNESS-101 into the two upper screw terminals of the power supply such that the red wire fork terminal is in the upper-most screw terminal and the black fork terminal is in the screw terminal below it as shown.
3. Install the USB-C terminal of PCO-HARNESS-101 into the Onboard Computer USB-C port. Then, Install the USB-A terminal of PCO-HARNESS-101 into the newly installed USB-A panel mount labeled “Screen Power” on the front of the enclosure.
4. Locate both “PCO-HARNESS-105” harnesses from your Pro-Electronics Kit.
5. Install PCO-HARNESS-105 into the Onboard Computer’s 1st USB port as shown. Then, Install the remaining USB-A terminal of PCO-HARNESS-105 into the USB Panel Mount at the top of the enclosure as shown.
6. Repeat steps B4-B5 for USB-A terminal #2 on the onboard computer and the remaining USB interconnect on the front of the electronics enclosure.
7. Locate “PCO-HARNESS-104” included in your kit.
8. Connect one end of the cable to the onboard computer’s HDMI port and the other to the HDMI interconnect.

Instructions

1. Locate the 10” Display and Articulating Monitor Plate that came with your pro-electronics kit.
2. Using the fasteners shown, secure the Articulating Monitor Plate to the back of the 10” Display with a 2.5mm hex key such that the Monitor’s ports are on the same side as the bent cutout of the plate.

Instructions

1. Locate the Monitor Mount Plate that came with your Pro-Electronics Kit
2. Using the fasteners shown, secure the Monitor to the Mounting plate at the desired angle when operating the unit. Tightening the M5 nut and bolt will lock the rotation of the monitor.

Instructions

1. Using a 3mm hex key, remove the bolt on the top of the electronics enclosure that is closest to the front ports.
2. Using the threaded inserts at the top of the electronic box’s front cover, secure the monitor mount plate to the top of the box with the fasteners shown.
3. Return the removed bolt from the electronics box to its original location, passing through the slot feature of the Monitor Mount Plate.

Instructions

1. Locate the Monitor Display Cable & Monitor Power Cable that came with your 10” Display.
2. Wire the Monitor Display Cable (HDMI to mini-HDMI) between the port on the enclosure that reads “Screen HDMI” and the port on the monitor that reads “DISPLAY”
3. Wire the Monitor Power Cable Between the USB-A Panel Interconnect labeled “Screen Power” and the USB-C port on the monitor that reads “POWER”
4. Route the remaining USB-A to USB-C cable between either of the USB panel mounts on the electronics box to the “Touch” port on the monitor.
5. Using the provided cable tie mounts and cable ties, feel free to add cable management for the loose wires.

Instructions

1. Locate the Electronics Enclosure Front Panel that was set aside earlier as well as the 12 BHCS.
2. Using a 3mm Hex Key, re-install the front cover with the 12 BHCS.

Instructions

1. Locate the six Studded Roller Bearings that came with your kit.
2. Install a thin hex nut onto the stud of each bearing.
3. Repeat for all studded roller bearings.

Instructions

1. Locate the Frame Weldment Assembly that came with your kit.
2. Using the threaded hole locations on the side of the weldment, install the roller bearings with a 6mm Hex Key.
3. Repeat for all studded roller bearings.
4. Adjust each roller bearing to the same amount of stick out. Once in place, tighten the M8 nut using a 13mm box end wrench to secure the bearing in place.

Instructions

1. Locate the Standard Wire Mesh that came with your kit.
2. Insert the wire mesh into the C-channel formed by the frame weldment.

Instructions

1. Secure the wire mesh in place with the Square C-Channel in your kit.
2. Fasten the C-Channel in place using the fasteners shown with the slotted weld tabs on the frame.

Instructions

1. Look inside your Vulcan 16 and locate the provided pilot hole locations on your sidewalls. Use the provided image as a reference to easily locate the pilot holes.
2. The provided pilot holes are approximately 1mm in diameter. They will need to be bored out further for ease of installation.
   PERSONAL PROTECTIVE EQUIPMENT

   Carbide drill bits are extremely susceptible to fracture and can eject sharp carbide during drilling. It is imperative to wear safety glasses during this process to avoid serious injury.
   Note

   Stainless steel is extremely resistant to drilling operations, making this a time intensive process. The use of cutting oil during drilling will prevent work hardening due to heat generated by friction. If you are new to carbide drill bits, go slowly and obtain a feel for the cut to ensure the longevity of your bit.
   Note

   The plates are not symmetrical while the sidewall assemblies are. Two hole locations have been provided to ensure proper alignment during installation. During drilling, ensure you use the same holes on both sidewalls to avoid misalignment of the plates. As an example, if mounting in the horizontal position on the left-hand wall AND using the leftmost pilot holes (closest to the door), when mounting to the right-hand wall, you would use the rightmost holes (closest to the door) to properly mirror the locations.
3. With a carbide drill bit and cutting oil, work your way around to each mounting hole location on both sidewalls and increase the diameter of the hole until it is slightly undersized to the provided M5.5 fasteners provided in your kit.
4. Use rubbing Alcohol to remove residual cutting oil from the walls surface.
   Note

   Failure to wipe oil off the surface before running the oven can be a significant fire hazard. Ensure your surface is clean and ready for operation before turning on the heat element.

Instructions

1. Using the fasteners shown, secure the roller track to the sidewalls such that the open face of the C-Channel track is flush with the door frame.
2. Repeat B1 for the remaining roller track

Instructions

1. Insert the Variable mesh fixture into the roller tracks with the extended end oriented to the back of the oven.
2. If needed, adjust the depth of the studded roller bearings by turning the threads to either extend or retract their stick out distance.
3. Once adjusted, use a 13mm crescent wrench to tighten the M8 Thin Hex Nut on the stud and prevent movement of the rollers.

Instructions

1. Locate the Cart Base Weldment that came with you Fixture Cart Kit.

Instructions

1. Locate one of the Vertical Support Tubes and Cart Support Flanges in your kit.
2. Using the cart support flange, secure the vertical support tube in place with the fasteners shown.

Instructions

1. Repeat step B2 for the other side of the vertical support tube.

Instructions

1. Repeat steps B1-C1 for the opposite side of the cart base weldment.

Instructions

1. Locate another Cart Support Flange.
2. Using the fasteners shown, secure the flange to the side of the vertical support tube on the outside of the assembly.

Instructions

1. Repeat steps E1 and E2 for the other side of the cart.

Instructions

1. Locate the Frame Weldment Assembly.
2. Using the fasteners shown, secure the frame weldment assembly to the vertical supports and cart flanges.

Instructions

1. Locate the High Temperature Caster Wheels.
2. Using the threaded holes on the cart base weldment, fasten the casters in place.

Instructions

1. Locate the Wire Mesh that came with you kit.
2. Using the open face of the Frame Weldment on the top of the cart, slide the wire mesh into place until.

Instructions

1. Locate the Square C-Channel piece included with the Frame Weldment.
2. Using the slotted weld tabs on the cart and thread features in the C-Channel, secure the channel in place such that the wire mesh is fully enveloped on all sides.
3. The cart is now completed

Instructions